Practice facts for the Pottery merit badge. Not an official Scouting America credential. Grab a snack: this guide is the friendly version, with the answers explained and a groan-worthy joke waiting at the end of most cards.
Knowing Pottery Scout saves you money, time and the occasional embarrassment.
Chapter 1: Emergencies and First Aid
Short answer: To remove air and even out moisture
Wedging kneads the clay to push out trapped air and spread moisture evenly, which helps prevent cracking.
Groan of the day: Wedging is a kneady job.
Sources: Pottery
Short answer: Throwing
Throwing means shaping clay on a rotating wheel head. The word comes from an old word meaning to twist or turn.
Groan of the day: Throwing on the wheel is a smashing good time.
Sources: Pottery
Short answer: Trimming and attaching handles
Leather-hard clay is firm but slightly pliable, so potters trim feet and attach handles at this stage.
Groan of the day: Leather-hard clay is tough stuff.
Sources: Pottery
Short answer: It is nearly 0% moisture and ready to fire
Bone-dry clay has almost no moisture left. It is ready for firing but very brittle, so handle it gently.
Groan of the day: Bone-dry pots are all dried up.
Sources: Pottery
Short answer: Unfired clay objects
Greenware means unfired clay objects at any stage of drying, often those ready to be fired.
Groan of the day: Greenware is not green, just unfired.
Sources: Pottery
Short answer: Clay that has been fired once
Bisque, or biscuit, is pottery fired for the first time. This firing changes the clay permanently.
Groan of the day: Bisque is fired once, not twice.
Sources: Pottery
Short answer: A reddish unglazed earthenware
Terra-cotta is reddish earthenware, especially when unglazed or used for sculpture. Iron in the clay gives the color.
Groan of the day: Terra-cotta is a red-hot favorite.
Sources: Pottery
Short answer: Fired clay that is crushed and added
Grog is fired clay that has been crushed. Adding it helps reduce drying shrinkage and cracking.
Groan of the day: Grog helps clay keep its shape.
Sources: Pottery
Short answer: Joining clay parts together
Slip is clay mixed with water. It works like glue to join coils or slabs of clay.
Groan of the day: Slip is clay glue, so don't let it slip away.
Sources: Pottery
Short answer: Earthenware
Earthenware is fired at lower temperatures than stoneware or porcelain. It can be fired as low as 600 degrees Celsius.
Groan of the day: Earthenware is the low-fire lowdown.
Sources: Pottery
Short answer: Stoneware
Stoneware is fired at high temperature and is stronger and non-porous to liquids.
Groan of the day: Stoneware is tough as stone.
Sources: Pottery
Short answer: Kaolin
Porcelain is made by heating materials that generally include kaolin, also called china clay.
Groan of the day: Kaolin is the china of china clay.
Sources: Pottery
Short answer: A glassy coating that seals the surface
Glaze is a glassy coating. It decorates pottery and makes it impermeable to liquids.
Groan of the day: Glaze puts a shine on your pot.
Sources: Pottery
Short answer: Slab building
Slab building uses flat sheets of clay. Slabs can be joined with slip to make boxes, cups, and more.
Groan of the day: Slab building is flat-out fun.
Sources: Pottery
Short answer: Coil building
Coil building stacks ropes of clay. The coils are joined with slip to build up a vessel.
Groan of the day: Coil building is a rope trick.
Sources: Pottery
Short answer: By pressing a hole into a ball of clay
A pinch pot begins with a solid ball of clay. You press a hole in it and pinch the walls to shape it.
Groan of the day: Pinch pots are made by hand, literally.
Sources: Pottery
Short answer: The turntable that holds the clay
The wheel head is the turntable where the clay is placed. It rotates by stick, foot power, or electric motor.
Groan of the day: The wheel head really turns heads.
Sources: Pottery
Short answer: Shapes that other methods cannot form
Slip casting pours liquid clay into a plaster mould. It is suited to complex shapes other methods cannot form.
Groan of the day: Slip casting lets clay take shape.
Sources: Pottery
Short answer: Limits oxygen during firing
A reducing atmosphere is oxygen-poor. It is made by restricting air or adding excess fuel, which affects iron colors.
Groan of the day: Reducing atmosphere means less air, not less pot.
Sources: Pottery
Short answer: To protect them from smoke and ash
Saggars are ceramic boxes. They shield pots from smoke, soot, and ash when wood or coal is used as fuel.
Groan of the day: A saggar is a pot's bodyguard.
Sources: Pottery
Short answer: The clay hardens permanently
The first firing causes chemical and physical changes that harden the clay permanently.
Groan of the day: Bisque firing is a permanent change.
Sources: Pottery
Short answer: It melts the glaze onto the pot
In the glaze firing, the glaze melts and adheres to the pot, giving a glassy surface.
Groan of the day: Glaze firing makes the shine stick.
Sources: Pottery
Short answer: To stop it sticking to kiln furniture
Glazed pots can stick to kiln shelves. Leaving the foot unglazed, or using spurs, prevents sticking.
Groan of the day: Leave the foot bare so the pot does not stick.
Sources: Pottery
Short answer: Rubbing the surface to a polish before firing
Burnishing means rubbing the clay with wood, steel, or stone to make a polished finish that survives firing.
Groan of the day: Burnishing gives clay a polished look.
Sources: Pottery
Short answer: Scratching through a slip layer to show clay below
In sgraffito, a layer of engobe or slip is scratched through to reveal the clay underneath.
Groan of the day: Sgraffito is scratch art on clay.
Sources: Pottery
Short answer: Its resemblance to the mineral agate
Agateware is made by partly blending clays of different colors. It looks like the banded mineral agate.
Groan of the day: Agateware is a marbled mix.
Sources: Pottery
Short answer: Adding salt to the kiln so it forms a glaze on the ware
Salt is introduced during firing. It vaporizes and reacts with the clay to form a sodium aluminosilicate glaze.
Groan of the day: Salt-glazing is worth its salt.
Sources: Pottery
Short answer: Ash from burned plant matter
Ash glazing uses ash from burning plant matter as the flux in the glaze.
Groan of the day: Ash glazing turns plant ash into shine.
Sources: Pottery
Short answer: Silicosis from silica dust
Inhaling crystalline silica dust over years can cause silicosis. Dust controls and wet methods reduce exposure.
Groan of the day: Keep dust down and lungs happy.
Sources: Pottery
Short answer: Work with clay as a damp solid or use dust control
Using clay as an aqueous suspension or damp solid, plus dust controls like local exhaust, reduces silica dust exposure.
Groan of the day: Damp clay keeps dust down.
Sources: Pottery
Short answer: It caused lead poisoning in workers
Lead poisoning was a serious health concern for those glazing pottery, recognized as early as the nineteenth century.
Groan of the day: Lead glazes were a heavy problem.
Sources: Pottery
Short answer: Trapped moisture can cause steam explosions
Residual deep moisture can cause steam explosions during firing. Bone-dry clay is ready to fire.
Groan of the day: Dry clay avoids a steamy surprise.
Sources: Pottery
Short answer: A special oven for firing pottery
A kiln is the oven used to fire pottery to high temperatures. Kilns can be heated by wood, gas, or electricity.
Groan of the day: A kiln is a pot's hot spot.
Sources: Pottery
Short answer: Firing pots in a hole in the ground
Pit firing uses a hole in the ground covered with fuel. It is one of the earliest firing methods.
Groan of the day: Pit firing is a hole-in-one for early potters.
Sources: Pottery
Short answer: Removing hot pots and smothering them in combustible material
In raku, wares are taken from the kiln while hot and smothered in ashes, paper, or woodchips for a carbonized look.
Groan of the day: Raku gives pots a smoky style.
Sources: Pottery
Short answer: It survives for millennia as durable fragments
Pottery is durable and survives as fragments long after organic materials decay, making it a key archaeological source.
Groan of the day: Pottery is a shard act to follow.
Sources: Pottery
Short answer: How a pot was made and used
Fabric analysis studies the clay matrix, inclusions, and firing to learn how pottery was made, decorated, and used.
Groan of the day: Fabric analysis reads a pot's fabric.
Sources: Pottery
Short answer: Electrical insulators and laboratory ware
Ceramics are used in technology and industry, including electrical insulators and laboratory ware, as well as tableware and sanitary ware.
Groan of the day: Ceramics are shocking good insulators.
Sources: Pottery
Short answer: Professional potter
Pottery offers career opportunities such as becoming a potter. Each career has its own education and training needs.
Groan of the day: A career in pottery can shape up well.
Sources: Scouting America: Pottery
Short answer: Ceramic objects date back tens of thousands of years
Pottery is one of the oldest human inventions. Ceramic figurines date back tens of thousands of years.
Groan of the day: Pottery is old, but it still holds up.
Sources: Pottery
Short answer: Cord-marked
Jomon means cord-marked. Jomon pottery got its name from rope impressions pressed into the clay.
Groan of the day: Jomon pots wore their rope marks proudly.
Sources: Pottery
Short answer: Throwing pots with radial symmetry
The potter's wheel spins clay so it can be thrown into round forms with radial symmetry on a vertical axis.
Groan of the day: The wheel keeps pottery on a roll.
Sources: Pottery
Short answer: It is a flat disc placed on the wheel head
A bat is a flat disc that sits on the wheel head. Pots can be thrown on it and lifted off without disturbing the shape.
Groan of the day: That bat never flies, it just spins on the wheel.
Sources: Pottery
Short answer: Roughing the surfaces so they grip
Scoring means scratching the surfaces that will touch. The rough texture helps slip and clay bond firmly together.
Groan of the day: Score points by scratching before you stick.
Sources: Pottery
Short answer: Heatwork during firing
Pyrometric cones are devices that help monitor firing. They respond to the combination of heat and time, called heatwork.
Groan of the day: That cone really knows how to keep its cool under heat.
Sources: Pottery
Short answer: Pouring liquid clay into a plaster mold
Slip casting pours liquid clay, called slip, into an absorbent plaster mold. It suits complex shapes other methods cannot form.
Groan of the day: Slip casting lets the clay take a mold shape.
Sources: Pottery
Short answer: Pressing clay into a porous mold by hand
Press molding means manually pressing a lump of clay into a porous mold. The mold gives the clay its shape.
Groan of the day: Press molding is a hands-on way to make a mold impression.
Sources: Pottery
Short answer: Flatware such as plates
Jiggering brings a shaped tool against clay on a rotating mold. It is used only for flatware such as plates.
Groan of the day: Jiggering plates is a real turn-on for the wheel.
Sources: Pottery
Short answer: Hollowware such as cups
Jolleying is like jiggering but for hollowware. It shapes cups and similar hollow forms on the wheel.
Groan of the day: Jolleying cups is a hollow victory.
Sources: Pottery
Short answer: Shapes wares on a rotating mold with a rotary tool
A roller-head machine shapes wares on a rotating mold using a rotary shaping tool. It is fast and widely used.
Groan of the day: The roller-head keeps production rolling along.
Sources: Pottery